OLLY POWELL

Applied Physics

  • Geospatial Analysis & GIS
  • Data Science & Machine Learning
  • Computational Fluid Dynamics

Résumé

  • 2020:  The Ultimate GIT 5-day Challenge | Brian Gorman via Udemy.org
  • 2020: Automating QGIS 3.xx with Python | Udemy.org
  • 2020: Intro to Deep Learning with PyTorch | Udacity
  • 2020: QGIS 3.0 for GIS Professionals | Udemy.org
  • 2020: SQL for Data Science | UC Davis via Coursera.org
  • 2020: Geographic Information Systems (GIS) Specialization | UC Davis via Coursera.org
  • 2019: Introduction to Lidar | National Oceanic and Atmospheric Administration
  • 2019: The Complete Introduction to OpenFOAM | Udemy.org
  • 2019: Introduction to Engineering Simulations (ANSYS) | Cornell University via edX
  • 2019: CFD Python, Lorena A. Barba group | Jupyter notebooks available on GitHub.
  • 2018: Machine learning with Python | IBM through coursera.org
  • 2018: Python for Research | Harvard University via edX
  • 2015: Programming for everybody (Python) | University of Michigan via coursera.org
  • 2014: Electrical System Grounding & Electromagnetic Interference Analysis | SES & Technologies
  • 2013: Integrating renewable energy into the power grid | CPD international
  • 2013: Principles of Economics for Scientists | California Institute of Technology via coursera.org
  • 2012: Power Factory Fundamentals | DigSilent Pacific
  • 2009: Advanced statistics | MIC quality, www.micquality.com
  • 2006: Recent advances in Si solar cells | WCPEC, Hawaii.
  • 2002: 3rd Eurosensors school on fundamentals of sensor science and technology | Eurosensors XVI
  • 2001: Presentation skills, and intellectual property management | Two-day CRC for uTech event, Melbourne
Additional Training
  • Version Control
  • GIS & Geospatial Analysis
  • Python
  • SQL
  • Machine Learning
  • OpenFOAM
  • ANSYS
  • Power system modelling
  • Renewable energy integration
  • Economics
  • Statistical process control
  • Silicon solar cells
  • Sensor science and technology
  • Intellectual property management
  • Site safety
  • Job safety analysis

Skills

Geospatial analysis, GIS & earth sciences

I'm new to this scene but it's a great direction for me; combining an interest in conservation and marine-science with strong math, sensor-science and programming skills.

Aotearoa - New Zealand

Data Sources:

Bathymetry data sourced from NIWA: NZ Bathymetry 250m Imagery/Raster layer, Niwa Open Data Licence

DEM sourced from LRIS 25m DEM 2010: North Island, South Island, Landcare Data Use License.

Process:

Bathymetry data split into two layers: Top layer for stretched color symbology, 50% transparent. Lower layer is a hillshade, light source 315 deg azimuth, 30 deg altitude, z-factor: 10

DEM split into two layers: Streched color symbology layer downsampled to 250m, 50% transparent. Hillshade layer downsampled to 1000m, light source 315 deg azimuth, 30 deg altitude, z-factor: 10

13 September 2020, using ArcMap 10.7.1 on a Dell E6430.

Geographic Coordinate System: GCS_WGS_1984
Datum: WGS84
Projection: Mercator

Skills

Energy systems

Four years as a power systems engineer and six as a solar cell scientist. If there was R&D I could do from the South Island, or somewhere similar, I'd still be very interested.

Skills

Microfabrication & solar cells

I spent ten years doing research in Micro-Electro-Mechanical-Systems (MEMS), photonics & PV. Eventually I returned to NZ where we don't really have these industries.

Portfolio

Microfabrication
Technology Transfer
Process Integration
Geospatial
Data Science
Connection Studies
Earthing Systems
Model Validation Fieldwork

For my PhD I developed a process to make compact photonic integrated circuits with Silicon-On-Insulator (SOI) waveguides. By using anisotropic wet etching I made smooth & well aligned internally reflecting corner surfaces.

I also solved some intermediate problems that were interesting in their own right such as better control over the etch planes. I found it was possible to switch from 45 degree {110} planes to vertical {100} planes with a KOH + IPA solution, by selecting the right temperature and KOH concentration.

I lacked the equipment to make an LPCVD nitride, so I investigated alternative etch masks. I tried various metals and metal oxides and found that both titianium and TiO2 worked well for deep silicon etching. It was more difficult to pattern TiO2, but this could be performed prior to oxidation.

  • 2006 ‘The use of titanium and titanium dioxide as masks for deep silicon etching’, O. Powell, D. Sweatman, H.B. Harrison, Smart materials and structures, vol. S81-86.
  • 2004 ‘Fabrication of Micro-Mirrors in Silicon Optical Waveguides’ My PhD thesis.
  • 2002 ‘Single-mode condition of silicon rib waveguides’, O. Powell, IEEE J. Lightwave Technology, vol. 20, pp. 1851-1855. See also the erratum in vol. 21, p. 868.
  • 2001 ‘Anisotropic etching of {100} and {110} planes in (100) silicon’, O. Powell, H.B. Harrison, J. Micromechanics and Microengineering, vol. 11, pp. 217-220.
  • 2004 ‘Integrated waveguides for optical interconnects’, D. Sweatman, O. Powell, S. Francis, Electronics Packaging Technology Conference. Re-published in Circuit World, vol. 32, pp. 3-7 (2006).
  • 2003 ‘The use of titanium and titanium dioxide as masks for deep silicon etching’, O. Powell, H. B. Harrison, D. Sweatman, SPIE conference on Device and Process Technologies for MEMS, Microelectronics, and Photonics III. Proc. SPIE, vol. 5276.
  • 2002 ‘Crystal alignment method for small SOI wafer pieces’, O. Powell, H. B. Harrison, Eurosensors XVI, pp. 209-211, Prague.
  • 2000 ‘Techniques for micromachining multilayered structures in silicon’, O. Powell, D. Sweatman, H.B. Harrison, IEEE conference on optoelectronic and microelectronic materials and devices (COMMAD 2000), 407-420, Melbourne.

My work in PV was more like MEMS processing than traditional PV. We produced Si solar cells by etching extremely deep narrow trenches in 2mm thick (110) wafers. This threw up all manner or interesting challenges I helped to address.

  • Prevention of mechanical stiction
  • Good exchange of liquid and gas solutions
  • Controlability of plasma processes
  • Depletion of chemicals due to the high surface areas
  • Through wafer uniformity of deposition and etching.
  • Removal of sacrificial dielectrics
  • Reliability of pre-furnace cleaning processes
1 /8
Internally reflecting corner mirror for a SOI large cross section waveguide.
2 / 8
The same waveguide corner looking from the top.
3 / 8
Six identical mesas in silicon, with the same orientation but changing etch chemistry.
4 / 8
Demonstrating the change of behaviour with changing chemistry, on a single multi-level structure.
5 / 8
Titanium Oxide as an alkaline etch mask.
6 / 8
The world's smallest sail number?
7 / 8
A random heap of SLIVER cells. No the real process doesn't have a step like this!
8 / 8
An interesting image of the side-wall. The surface features are greatly exadurated to show etching effects.

From 2005 through to late 2009 I was working on SLIVER solar cells in Adelaide, South Australia. The original process having been developed at the Australia National University.

Our $25M purpose built plant in Adelaide was nominally for pilot production. In reality we had to refine the process substantially before it was manufacturable. We learned many expensive but useful lessons along the way.

Once ready for production we had quite a different set of gear, and had shifted from 6 inch FZ to 8 inch CZ. We formed a joint venture with Micron Technology, USA and modified a de-comissioned 8 inch memory fab in Boise, Idaho to ramp up the cell process. The module assembly process was to revive an old HP manufacturing facility, in nearby Nampa.

At this point my focus shifted from process development to technology transfer, mentoring and bringing the team in Idaho up to speed with the process, and PV fundamentals more generally.

In parallel to relocating the manufacturing process I was involved in performance optimisation, reliability testing and qualification of the modules.

We independently found the problem that later became known as potential induced degradation (PID) and developed strategies to minimise it.

Initially it wasn't clear if this issue was unique to our cells or something industry wide. SLIVER cells were using a surface passivation method with I developed involving an LPCVD nitride anti-reflection coating. Later it emerged that PID was an industry wide issue.

Process integration was a key part of my role at Origin Energy. Getting from incoming wafers to working solar cells took in the order of 100 steps (vs 25 for a N-IBC cell). This could potentially be justified as the area final area covered by the module was substantially larger than the area of the original wafer.

What made this all so creative and challenging was that we were making working solar cells on a completely three dimensional microstructures, with the active cell surfaces down extremely deep grooves.

The majority of the steps would have looked quite conventional in any MEMS or IC process, the key challenge was fitting them together in the simple way with high reliability and yield. Over the six years I developed several new working processes, each slightly better than the previous one.

As the fab I was using had been purpose-built for the original process from the ANU, many of the new ideas had to be performed externally. I collaborated with several external institutions. My highly fragile wafers travelled about the world, returning to South Australia for critical steps.

1 /6
A single SLIVER cell, flexible monocrystalline silicon, fully symmetrical and bifacial.
2 / 6
A 150mm wafer of unharvested cells, sitting on top of a partially completed module.
3 / 6
Conceptual cross section of a wafer.
4 / 6
Schematic diagram of the PV module layout.
5 / 6
An SEM image of the textured cell surface.
6 / 6
A big array of our modules sitting on top of a building at the Australian National University.
  • USPTO Patent Application 20120266949 for invention of a method to form one of the electrical contacts on SLIVER cells.
  • 2007 ‘Design of SLIVER cells to optimise performance and reliability’, M. Kerr, M. Stocks, J. Seymour, P. McCaffrey, C. Balla, O. Powell, P. Charles, D. Gordeev, N. Tothill, D. Gordeev, N. Tothill, P. Mackey. 22nd EU-PVSEC, Milan, Italy.
  • 2006 ‘Random isotropic texturing of SLIVER cells’, O. Powell, M. Stocks, D. Questiaux, M. Kerr, P. Verlinden. WCPEC, Hawaii
  • 2005 ‘High performance characteristics of SLIVER silicon solar cells’, M. Stocks, P. Verlinden, D.Gordeev, M. Stuckings, A. Lin, O. Powell, M. Kerr and P. Mackey. Invited paper, 20th Euro. PVSC, Barcelona.

Eighth Example

This is on the back of the page, won't be seen

Seventh Example

My instinct is to hide in this barrel, like the wily fish.

Sixth Example

I am the man with no name. Zapp Brannigan, at your service

Fifth Example

In the game of chess, you can never let your adversary see your pieces.

Fourth Example

If we hit that bullseye, the rest of the dominoes will fall like a house of cards. Checkmate.

Third Example

This one was an air quality study looking at ozone measurements in California and comparing with elevation and demographic data by county.

Second Example

This is the same ast the last one, but in a 3D view using arc scene, laying Sentinel-2 imagery over a TIN

GIS Portfolio
Olly Powell
10 October 2020

First Example

Just working on the format for this booklet. Also trying to figure out why the css3 transitions are jumpy on chrome. Any suggestions from clever people would be much appreciated!

On the right is probably a map I generated showing streamlines for the brook santuary water catchment. It was based on an earlier class exercise. The DEM was from 1m Lidar.

1 /6
Just figuring out what to put here.
2 / 6
Same thing, cool graphics from a hillshade and Sentinel-2 imagery laid over a TIN
3 / 7
Just doing my bit for the global shortage of screen pixels.
4 / 7
If we hit that bullseye, the rest of the dominoes will fall like a house of cards. Checkmate.
5 / 7
In the game of chess, you can never let your adversary see your pieces.
6 / 7
I am the man with no name. Zapp Brannigan, at your service.
7 / 7
My instinct is to hide in this barrel, like the wily fish.

Meaningful content conging soon!

Half the German army's on our tail, and you want me to go to Berlin?

My biggest project as a power systems engineer was a connection study for the Ngatamariki Geothermal Power Station. I had no previous experience in power systems, so it was a nice challenge.

Ngatamariki is a 100MW binary cycle plant, developed by Ormat Energy. They are fairly new to New Zealand's relatively small and unusual power system. A detailed model for load control had never been developed for Transpower.

I made the model with Matlab-Simulink from first principles and schematics of the plant. Later we validated and tuned the model, and associated PID settings during the initial startup testing of the plant.

Some more routine parts of this project were to develop a model and recommend settings for the AVR. Also to model the many VSD's in the plant to ensure the plant would meet Transpower's standards for harmonic loads.

Much of the knowledge developed with Ngatamariki I subsequently applied to a smaller 30MW plant, now called Topp1.

I did some early feasibility work for proposed small hydro schemes and wind farms. This was in the early 2010's, after the Key government had killed off conditions for wind-farm development, so none of the projects got built but they were still quite interesting.

The main tasks were doing load-flow studies with PowerFactory or ETAP. I was looking at issues like reactive power control, and conductor sizing. The proposed locations were generally quite remote, and proposed to be embedded in relatively "weak" distribution networks, typical in rural New Zealand.

At Mitton Electronet I developed models of high voltage earthing systems using the specialist electromagnetic modelling software CDEGS.

This role encompassed a variety of electomagnetic modelling tasks, from design of new infrastructure through to periodic reveiws of existing plant.

Some more noteable projects included:

  • Design, modelling and testing of the earthing system for the Ngatamiriki geothermal power station
  • Review and testing of the Tiwai Point alminium smelter
  • Earthing review and testing of the Mahinerangi wind-farm
  • Earthing review of the Kizildere II Geothermal power station, Turkey
  • Soil testing and modelling for the proposed HVDC system from Adelaide to the York Peninsula
  • Earthing review, testing and modelling for the NZ HVDC pole-3 upgrade
  • An electromagnetic interference study in Cessnock, NSW
  • Transient modelling of gas piplines in various locations through the central North Island

For model validation purposes, or routine safety inspections, I injection tested the earthing systems of high voltage power infrastructure throughout New Zealand and Australia for various energy utilities.

This process usually involved injecting a small 58Hz sample current into a remote location and measuring the voltage rise on the earthing grid and associated infrastructure, with respect to a reference in a second remote location.

Where practical we used phone or out of service power circuits for voltage refrences and injection currents. The rest of the time we rolled out cables by hand.

Some of the locations I did injection testing or soil resistivity testing of substations and other HV infrastructure.

Hobbies & Interests

Other things I've been known to do include: Sailing, map sports, beekeeping, bike mechanic volunteering, aquaponics, kayaking, mountain biking, gardening, skiing, conservation volunteering, chess, tramping & trout fishing.

Restoration & Upcycling
Long Distance Cycling
Human Scale Technology
Extreme Composting
1 /20
The Canterbury earthquakes 2010 & 2011. Magnitudes 7.2, 6.2 & 6.4 plus aftershocks
2 / 20
The street looking a bit munted alongside the Ōtākaro/Avon River
3 / 20
A bridge over the Ōtākaro
4 / 20
My shed part way through demolition
5 / 20
I removed over 4 tonnes of this by hand.
6 / 20
My new shed on on the way
7 / 20
Finished, with my special "driveway"
8 / 20
Doors inside doors, to have a nice workshop but with trailer access from both ends.
9 / 20
Repairs to my west bedroom walls
10 / 20
Finished
11 / 20
North Bedroom, original windows, and asbestos containing material under the floor.
12 / 20
Window frames nicely restored and the panes double glazed. The gabion wall outside was made from remains of the swimming pool.
13 / 20
Still working on walls
14 / 20
In the 50's nobody needed wardrobes apparently
15 / 20
North bedroom finished
16 / 20
My Fireball overdue for some restoration.
17 / 20
Taping up some cracks
18 / 20
Top side finished
19 / 20
Sailing in Adelaide
20 / 20
International Fireball 10978, Legend. Australian Champion 1978, 1979 and the last wooden hull left at the Adelaide Sailing club.

Here are some of the bike trips I've made

The map still needs a bit of improvement. You can zoom and pan about if curious, I put it together mostly from memory, reliving my old adventures through Google Earth.

This is my little attempt to coin a new phrase. I'm interested in technologies with similar mechanical characterics to human motion.

I haven't got far with this, that's why it is in the hobby section.

As machines we have high torque, but low speed. We're also silent, can run a long way on a small amount of (sort of) renewable fuel, and we seldom break the things we run into. This makes us more awesome than much of the technology dominating rich-world lives today.

Machines in the power range of 0-500W can make life easier, whilst still letting us have meaningful and healthy use from our own muscles.

The bicycle is my favourite human-scale example, but I'm thiking a bit more generally about this. I could have said egg beater, or a power drill and the point would be similar.

I do have a specific project in mind. I'd like to develop a low-power (50-500W), light weight, low cost, high torque heat engine. Probably some flavour of mineature rankine cycle steam engine.

I know steam is a bit out of fashion in 2020. Still I think a quiet, liquid or compressed gas fuelled engine with these characteristics could be really useful.

1 / 7
Nelson Community Composting Scheme
2 / 7
Say something awesome
3 / 7
Say something even more awesome
4 / 7
Temperature
5 / 7
Our new machine bEartha!
6 / 7
Inside bEartha
7 / 7
Nice team photo

Contact

I'd be happy to hear about any new projects. I am currently in Wakatū-Nelson (Aotearoa-NZ) but open to remote work.

Kia kaha